ROBOT AUTOMATIC PROFILE STEEL CUTTING PRODUCTION LINE

●机器人结合专有切割工艺实现多种复杂形状型钢的割断和开孔;

●机器人经过特别防护,可以在密闭空间内抵御粉尘和高温环境;

●结合自动上下料机构,实现全自动无人化生产;

LARGE THICKNESS BILLET CUTTING MACHINE

●专利超音速高压气割炬能够实现厚达1200mm的钢坯直接进行切割,大幅提升了此类零件的加工效率。

●采用高架悬臂式结构,方便大尺寸工件的吊装作业。 

●高可靠性的机械和电气结构能够耐受高热和火焰的飞溅,并保护操作人员的安全舒适。

TUBE PANELS CUTTING MACHINE

●专利割炬结构轻巧灵活、稳固耐用,可以拥有多达六个自由度。 

●专有工艺针对难切割部位进行优化,获得令人难以置信的切割效果。

●采用冷加工和热加工相结合的方法,既能保证加工精度,又可以实现较高的加工效率。

CNC PLASMA AUTO BEVEL CUTTING MATCHINE

BVBA series CNC Plasma Auto Bevel Cutting Machine
BVBA series CNC plasma auto bevel cutting machine is used in the fields of ship building and construction machinery manufacturing etc. The machine is configured with precision plasma cutting torch rotating device and multi-axis CNC system, it can cut the metal plate to parts with variety of complex bevel. Blanking and bevel cutting can be finished together in cutting process. Whole implements greatly savings overall processing time, the cutting quality is also ensured.

 

PIPE LINE CUTTING MACHINE

●The patent cutting torch is light, flexible and durable, with up to six degrees of freedom.
●When cutting, it can adjust the position of cutting torch dynamically according to the sensor, compensate the shape error of the workpiece, and effectively avoid interference in the limit position and workpiece.
●The unique advanced algorithm can realize the precise cutting of complex slope Angle and meet the strict AWS welding standard.

CNC plasma auto bevel cutting machine

 

●The patent cutting torch is light, flexible and durable, with up to six degrees of freedom.
●The unique advanced algorithm can realize the precise cutting of complex slope Angle and meet the strict AWS welding standard.


Product series


M series large pipe diameter intersecting line cutting machine

800~2000mm

Adopt the gantry truss structure, suitable for the cutting of large size workpiece. This type of pro

C series curved plate intersecting line cutting machine

50~1000mm

Double chuck type, suitable for special shape workpiece loading and cutting. Including: bending plat

Q series friction wheel intersecting line cutting machine

60~1500mm

The workpiece provides the power through the friction roller at the bottom, and the upper and lower

X series roller bracket type intersecting line cutting machine.

50~1000mm

The workpiece is fixed by the wheel bracket, and the power is transmitted through the chuck at one e

Y series automatic feed type intersecting line cutting machine

50~400mm

The workpiece is fixed with spherical bearing bracket, and the workpiece is convenient for radial mo

T series light intersecting line cutting machine

50~400mm

The workpiece is fixed in a chuck, suitable for the small diameter of the workpiece. Especially suit

Features

FEATURES

The software is easy to operate, 3D browsing the details of the workpiece

Adopt famous brand control system and parts for high reliability

Modular structure, easy disassembly and transportation

The adaptive cutting has good compatibility to the size error of the workpiece


Cutting style



Dust removal solution


The chuck type cutter is specially designed in the rotating part of the machine head. It can be equipped with the dust removal pipe, and the dust removal is carried out from the hole in the chuck. The dust removal effect is very ideal. It helps the factory to protect the environment. 


Device axis configuration selection table


The company's equipment provides the optional configuration of 3~7 axis, can refer to the following table according to the cutting requirements to select type.

轴数
CNC axis
定长切割
Cutting in length
支管相贯线切割
Branch pipe cutting 
母管相贯线切割
Main pipe cutting 
 支管坡口切割
Branch pipe bevel cutting
 母管开孔360°坡口切割
Main pipe bevel cutting
小角度AWS坡口切割
(复合AWS海工要求)
Branch pipe bevel cutting meet AWS 
 压力容器封头切割
Pressure vessel head cutting
3  √            
4  √ √   √      
5  √  √ √   √ √     
6  √  √ √   √  √    
7  √  √  √  √  √ √  √ 

 

 

CNC PLASMA AUTO BEVEL CUTTING MACHINE

CNC PLASMA AUTO BEVEL CUTTING MACHINE

The thick plate over 30 millimeters in the welding needs to improve the welding performance by the use of the groove. The traditional process is to trim the workpiece after the material is down, so it is not only inefficient, but also difficult to guarantee the effect of processing. The new generation of BVBA variable groove cutting machine introduced by Baoye electromechanical company can complete the groove processing while cutting material. The equipment is a high-end cutting equipment for key parts processing in shipbuilding, construction machinery manufacturing and other fields.

 

The structure of the patent cutting torch is light, flexible, stable and durable, and can have as many as six degrees of freedom. It can realize infinite continuous rotation in the range of 360 degrees. It can meet the cutting demand of complex slope.

 

 

Boiler water wall tube screen cutting machine

Boiler water wall tube screen cutting machine

In view of this problem, the company creatively adopts the combination of infinite rotary variable dip cutting machine and cold processing to solve the cutting problem of this kind of work perfectly. The cutting torch can intelligently change the inclination angle according to the shape of the workpiece, so as to achieve high quality cutting.

 

The cutting machine is controlled by three dimensional eight axis (five axis linkage), which can cut the three-dimensional space curve of the surface of the tube screen. By configuring laser detector, the cutting position of the tube screen can be accurately positioned, and the relative position of the tube and flat steel is scanned, and the data is fed back to the upper computer to ensure the accurate cutting of the tube screen.

 

It can be realized, the end of the tube screen is cut, the middle window is cut: diamond, triangle and so on.

After the plasma is added, the tube screen cutting and the end groove opening can be formed at once so as to achieve the convenient and efficient cutting effect of the tube screen.

The equipment has been used by many users in China for a long time, resulting in obvious economic benefits.

 

Main technical parameters:

 

Track width: 4-7m (or according to user requirements)

 

Track length: (according to user requirements)

 

Fast moving speed: 12m/min

 

Powder spraying speed: 9m/min

 

Cutting speed: 0-6m/min

 

Slope angle range: 0-45 degrees

 

Cutting moment three-dimensional oscillating speed: 30 rpm

 

Cutting precision of slope angle: + 2 degrees

 

Plasma power supply: American sea treasure or American fly

 

Positioning: laser

 

Working gas: oxygen, compressed air, gas (according to user requirements)

 

Power: 220v/380 v/50 Hz

CNC PLASMA AUTO BEVEL CUTTING MACHINE

CNC PLASMA AUTO BEVEL CUTTING MACHINE

The equipment adopts bilateral driving mode, and the main girder adopts cantilever structure to facilitate the lifting of large size workpieces.

The equipment uses a special cutting torch to produce supersonic high pressure air flow. It can cut the steel billet with the thickness of up to 1500 millimeters. The width of the slotting is only 25mm, and the loss of metal is very little. The equipment greatly improves the machining efficiency and quality of such workpieces.

The main components of the equipment are thermal insulation materials and internal water-cooling cycle, which can resist high temperature and flame spatter. The device can also directly heat cut steel billets with temperatures up to 950 degrees Celsius.

 

Main technical parameters:

 

Lateral effective moving distance: 3000mm

 

Longitudinal effective moving distance: 12000mm

 

Moving distance of the torch up and down: 1800mm

 

Flame cutting thickness: 300-1200mm

 

Cutting billet temperature: maximum 950 degrees centigrade

 

Cutting speed: 0-200mm/min

 

The speed of empty car walking: 6000mm/min

 

Cutting mode: flame cutting

 

Drive mode: bilateral drive

CNC PLASMA AUTO BEVEL CUTTING MACHINE

CNC PLASMA AUTO BEVEL CUTTING MACHINE

The production line adopts robot trajectory control technology to fuse the mature cutting technology of the company. It can cut the flat steel, angle steel and ball flat steel for high quality cutting in various forms, such as the opening groove and opening of the ball flat steel. And automatic continuous feeding and cutting can be realized to achieve automatic production.

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