Our company cooperates with Welding Engineering Institute of SJTU, combines the intelligent logistics technology and robot welding technology creatively, which realizes automatic switching and storage management for welding fixture by robot. So that, the production line can complete switching quickly in a short time, and make parts for different vehicle models. Compared with switching of welding fixture by conventional manual mode, it can improve the efficiency significantly.
The stereoscopic warehouse of fixture can store 3 models of vehicle, a total of more than 70 sets of fixtures. It can meet the demands of more than 20 robot welding workstations.
Our company cooperates with Welding Engineering Institute of SJTU, and has broken through the key technology in robot island-style flexible welding production line successfully. Such type of production line has extremely high utilization rate of space, and can produce parts of various models on the same production line within a narrow block.
In some technological steps, multiple robots are required to cooperate with each other to complete a task jointly. Based on multiple years of experience in robot application, Baoye M&E applies robots of multiple brands on the production line, and enables the robots of different brands to give full play to their strong points, and cooperates in work as well.
The production line adopts intelligent error prevention design, which can avoid human caused error from affecting the normal flow of production line effectively.
The equipment is applicable to shipping, petrochemical engineering, electric iron tower, etc., which is not only applicable to the welding of socket-type flange mounting form, but also to the welding of butt-joint flange mounting form. The ideal formation of weld reduces the waste in grinding time and welding materials significantly.
The position of welding torch can adjust the welding parameters at any time based on the irregular clearance between pipe, straight pipe and flange, distance between pipe end and flange end, such as amplitude of swing, so as to ensure the welding quality and artistic formation of welding.
The flange welding machine forms an automatic welding control system cored with programmable controller; the control cabinet is installed with an operating panel, which adopts a human-computer interface, intuitive and convenient to operate. It adopts internationally advanced welding source, which is stable and reliable in performance.
During the welding, the welding torch can oscillate according to the setting mode, and form high-quality weld joint, and reduce the problem in torch sticking.
During welding, the welding torch can oscillate according to the setting mode, and can form high quality welds and reduce the problems of sticking guns.
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