Our company cooperates closely with relevant ship companies, and participated in development of the first LNG carrier at home. It helps the domestic ship companies to break the monopoly for such advanced forms of vessel. As the domestic and international markets have ever increasing demands for LNG energy, we have constructed and implemented several intelligent manufacturing production lines for low-temperature containment system of LNG carrier. All products have reached the most rigorous standards of international association of classification societies in output and quality.
For the low-temperature conditions for LNG storage and transportation, the materials processed by the production line are advanced composite materials, which are characterized by high machining difficulties, and stringent quality control requirements. Also, the machining accuracy and capacity of such material can be effectively guaranteed by specially developed CNC equipment.
The production line adopts a great deal of robots to replace manpower for assembling work, which reduces the influence of human factors on product quality, and produce products continuously for 7*24h.
Through stringent inspection and quality assurance means, the product percent of pass of the production line can reach up to more than 99%, which can provide effective guarantee for the assembling accuracy of the entire vessel as well as reduction in evaporation loss.
Our company cooperates with Welding Engineering Institute of SJTU, combines the intelligent logistics technology and robot welding technology creatively, which realizes automatic switching and storage management for welding fixture by robot. So that, the production line can complete switching quickly in a short time, and make parts for different vehicle models. Compared with switching of welding fixture by conventional manual mode, it can improve the efficiency significantly.
The stereoscopic warehouse of fixture can store 3 models of vehicle, a total of more than 70 sets of fixtures. It can meet the demands of more than 20 robot welding workstations.
Our company cooperates with Welding Engineering Institute of SJTU, and has broken through the key technology in robot island-style flexible welding production line successfully. Such type of production line has extremely high utilization rate of space, and can produce parts of various models on the same production line within a narrow block.
In some technological steps, multiple robots are required to cooperate with each other to complete a task jointly. Based on multiple years of experience in robot application, Baoye M&E applies robots of multiple brands on the production line, and enables the robots of different brands to give full play to their strong points, and cooperates in work as well.
The production line adopts intelligent error prevention design, which can avoid human caused error from affecting the normal flow of production line effectively.
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